Hard Alloy/Tungsten Carbide Tile Bearing Inner/Outer Top/Bottom Radial Bearing for Mud Motor

• Standard: ISO9001:2015
• Application: Drilling Mud Motor, Oil Fieled
• Material: Steel+Carbide Tile
• Type: Wear-Resisting Long Life
• Manufacturing Process: Pta Processing
• Surface Treatment: Carbide Tile Insert
• Model NO.: Zonco-10224
• Service: Customize ODM OEM
• Working Temperature: in Excess of 2000° F (1093° C)
• Steel Grade: High Quality Steel
• Transport Package: Wood Package / Customize Packing
• Specification: Customized
• Trademark: Zonco
• Origin: China
• HS Code: 84833000
• Production Capacity: 500PCS Per Month

Product Description

 Hard Alloy/Tungsten Carbide Tile Bearing Inner/Outer Top/Bottom Radial bearing for Mud Motor       

        Zonco have two technology for manufacturing TC bearings. One is Sintering process, the other is hardfacing process.    
Sintering adopt general high temperature vacuum furnace integral sintering process,simply say,inlaiding tungsten carbide tiles, solder and additives on the surface of TC inner and outer bearings and sintered at high temperature.it's a common choose among our clients.
Plasma surfacing uses the plasma arc as the heat source. The high temperature generated by the plasma arc is used to rapidly heat the tungsten carbide tiles and the surface of the stainless steel matrix and melt, mix, diffuse, and solidify together. After the plasma beam leaves, it is self-excited and cooled to form a high-performance alloy layer., so as to realize the strengthening and hardening of the surface of the parts,the working life is more than twice that of sintering process,so the plasma surfacing process is much cost-effective from the view of long term.

1. Advanced technology (with our advanced sintering technology the cemented carbide layer is closely combined with the substrate extremely resistant to chipping,cracking and flaking)

2. High wear-resistance (Tungsten carbide coverage is ≥55%,it's highly wear-resistant,working life over 300 hours)   

3. Good wirgin material(Virgin material largely determines the quality of product.We use 100% good virgin material to make sure high quality)

4. Stable quality(No matter samples or big order,we make sure each bearing meet our high standard,stable quality gives you better usage experience)


Advantages:
1. Increased Bearing Life
Our exclusive cladding sustains tight tolerances and remains durable, even under extreme heat and stress.
2. Reduced Operational Costs
3. Improved Mud Motor Performance
Operators can push motors without damaging the bearings, permitting sharper turns, faster penetration and less drilling time.
4. Enhanced Drilling Accuracy
Reduced bearing wear means that design tolerances are maintained downhole, resulting in improved mud motor control and greater drilling accuracy.    
5. OEM customized sizes available   
6. Factory's offer    

 

Company Introduction:      

       Zonco has been specialized in customizing various kinds of non-standard tungsten carbide wear resistant components for more than 10 years.Our products and technologies have been widely applied in the fields of oil & gas (such as  downhole tools(dill bits, chrismas tree, RSS, PDM), wellhead equipment, subsurface valves, MWD/LWD Tools) and chemical engineering, subsea, valve, pump, mechanical equipment. Mainly used in harsh operating conditions include severe abrasion, erosion, corrosion, high temperature, high pressure and strong impact. we are able to manufacturing all kinds of wear resistance valve parts based  on customer's drawing and material requirement, support hardfacing process based on customer's technique requirement. since most of our products are customized and not suitable to show for other customer, welcome to contact us for OEM service.   

 Our main products Types:      
1. Carbide Oil Bits nozzles, nozzle sleeve, bushing.    
2. Carbide parts for MWD/LWD tools, such as rotor,stator,liner,sleeve, plate,retainer,shroud etc.
3. Carbide Parts for downhole tools,such as torque impactor, centralizer, fracturing nozzle, stationary valve Assy and                         OSC valve Assy in Hydraulic oscillator etc. 
4. Carbide Radial Bearing, such as TC bearing, PDC bearing. 
5. Valve Trim, such as valve plug, stems, seats, cage, choke bean,choke stem. 
6. Steel bonded tungsten carbide Assy and Surface Technology on Steels (PTA,HVOF, Boriding).   
7. Other customized carbide parts based on client's drawings etc.      

Our Main Advantages:   

 1.  100% virgin material. 
 2.  Competitive prices with 10-30% saved or more. 

 3.  High quality standards and Strict products inspection.      

 4.  Flexible production management with shorter lead time. 

 5.  Quick and professional service and technical support.    

 6.  Customized service based on customer's drawings or samples.   

Zonco Common Tungsten Carbide Grades, Ghysical Mechanical Properties:    

    

1. Cobalt Binder Grades   

Grade	WC%	Co%				Grain size (μm)
			Density (g/cm3)	TRS (N/mm^2)	Hardness (HRA)
YG06X	94	6	14.8-15.1	2400	91.5	0.8-1.2
YG06A	94	6	14.8-15.1	2150	92.5	0.6-0.8
YG08	92	8	14.6-14.9	2700	89	1.2-1.6
YG10.2	90	10	14.3-14.6	3800	91.7	0.7
YG11	89	11	14.3-14.7	2800	88.5	1.2-1.6
YG12X	88	12	14.2-14.5	3000	89.5	1.0-1.2
YG15	85	15	13.8-14.2	3000	86.5	1.2-1.6
YG20	80	20	13.4-13.8	3100	85	1.2-1.6

2.  Nickel Binder Grades  

Grade	WC%	Ni%	Physical and mechanical properties			Grain size (μm)
			Density (g/cm3)	TRS (N/mm^2)	Hardness (HRA)
YN6	94	6	14.5-14.9	2000	90	1.2-1.6
YN9	91	9	14.3-14.6	2300	89	1.2-1.6
YN11	89	11	14.0-14.3	2600	88	1.2-1.6

Our material engineers have developed more than 15 material grades. If the listed grades above are not meet your requirement,
we are able to recommend or develop new grade by customers' requirements.        

Company profile:       

      Zonco has been specialized in the tungsten carbide industry for many years. It is particularly good at customizing and processing of special-shaped non-standard carbide parts according to customers' drawings and requirement. Zonco has not only   a full set of processing equipment, but also unique processing technology as well. Zonco offers innovative solutions to meet the extreme complex and severe working conditions (high temperature, strong corrosion and wear) in energy, chemical industry and other industries.The company is dedicated to addressing production concerns to deliver productivity to customers seeking peak performance and providing products with high performance price ratio.     
       

Production Equipment: