| Customization: | Available |
|---|---|
| Standard: | ISO9001:2015 |
| Application: | Oil and Gas, Pump, Mwd, Lwd |
Suppliers with verified business licenses
Audited Supplier Audited by an independent third-party inspection agency
High hardness drill bit PDC Composite inserts yg8 carbide inserts
Description:
PDC (Polycrystalline Diamond Compact) cutters are ultra-hard cutting elements used in oil and gas drilling, composed of a diamond table (polycrystalline diamond layer) bonded to a tungsten carbide substrate under high pressure and temperature. This combination provides exceptional hardness, wear resistance, and impact toughness.
Our non-standard drill bits, custom-made to customer drawing specifications, offer versatility in oil and gas drilling applications and are designed to optimize performance in challenging geological conditions. Tungsten carbide cutters offer exceptional wear resistance in moderately hard formations, while our advanced composite PDC cutters combine polycrystalline diamond segments with a tungsten carbide matrix, providing exceptional hardness and thermal stability for ultra-abrasive environments.
These precision-engineered solutions increase penetration rates, extend drill bit life, and reduce vibration, making them perfect for directional drilling, deepwater operations, and complex formation types where standard cutters may underperform. Our customization capabilities include geometry optimization, material composition adjustments, and hybrid designs to address specific drilling challenges, ultimately improving operational efficiency and reducing overall drilling costs.
1. Excellent abrasion resistance
2. High wear resistance
3. High fractural strength
4. High thermal conductivity
5. Small heat expansion co-efficient
Various kinds Tungsten Carbide Wear Spare Parts/ Buttons:
Company Introduction:
Zonco has been specialized in customizing various kinds of non-standard tungsten carbide wear resistant components for more than 10 years.Our products and technologies have been widely applied in the fields of oil & gas (such as downhole tools(dill bits, chrismas tree, RSS, PDM), wellhead equipment, subsurface valves, MWD/LWD Tools) and chemical engineering, subsea, valve, pump, mechanical equipment. Mainly used in harsh operating conditions include severe abrasion, erosion, corrosion, high temperature, high pressure and strong impact. we are able to manufacturing all kinds of wear resistance valve parts based on customer's drawing and material requirement, support hardfacing process based on customer's technique requirement. since most of our products are customized and not suitable to show for other customer, welcome to contact us for OEM service.
Our main products Types:
1. Carbide buttons, carbide nozzles, nozzle sleeve, bushing.
2. Carbide parts for MWD/LWD tools, such as rotor,stator,liner,sleeve, plate,retainer,shroud etc.
3. Carbide Parts for downhole tools,such as torque impactor, centralizer, fracturing nozzle, stationary valve Assy and OSC valve Assy in Hydraulic oscillator etc.
4. Carbide Radial Bearing, such as TC bearing, PDC bearing.
5. Valve Trim, such as valve plug, stems, seats, cage, choke bean,choke stem.
6. Steel bonded tungsten carbide Assy and Surface Technology on Steels (PTA,HVOF, Boriding).
7. Other customized carbide parts based on client's drawings etc.
| Grade | WC% | Co% | Grain size (μm) | |||
| Density (g/cm3) | TRS (N/mm2) | Hardness (HRA) | ||||
| YG06X | 94 | 6 | 14.8-15.1 | 2400 | 91.5 | 0.8-1.2 |
| YG06A | 94 | 6 | 14.8-15.1 | 2150 | 92.5 | 0.6-0.8 |
| YG08 | 92 | 8 | 14.6-14.9 | 2700 | 89 | 1.2-1.6 |
| YG10.2 | 90 | 10 | 14.3-14.6 | 3800 | 91.7 | 0.7 |
| YG11 | 89 | 11 | 14.3-14.7 | 2800 | 88.5 | 1.2-1.6 |
| YG12X | 88 | 12 | 14.2-14.5 | 3000 | 89.5 | 1.0-1.2 |
| YG15 | 85 | 15 | 13.8-14.2 | 3000 | 86.5 | 1.2-1.6 |
| YG20 | 80 | 20 | 13.4-13.8 | 3100 | 85 | 1.2-1.6 |
| Grade | WC% | Ni% | Physical and mechanical properties | Grain size (μm) | ||
| Density (g/cm3) | TRS (N/mm2) | Hardness (HRA) | ||||
| YN6 | 94 | 6 | 14.5-14.9 | 2000 | 90 | 1.2-1.6 |
| YN9 | 91 | 9 | 14.3-14.6 | 2300 | 89 | 1.2-1.6 |
| YN11 | 89 | 11 | 14.0-14.3 | 2600 | 88 | 1.2-1.6 |
Company profile:
Zonco has been specialized in the tungsten carbide industry for many years. It is particularly good at customizing and processing of special-shaped non-standard carbide parts according to customers' drawings and requirement. Zonco has not only a full set of processing equipment, but also unique processing technology as well. Zonco offers innovative solutions to meet the extreme complex and severe working conditions (high temperature, strong corrosion and wear) in energy, chemical industry and other industries.The company is dedicated to addressing production concerns to deliver productivity to customers seeking peak performance and providing products with high performance price ratio.
Production Equipment:
){kind=link}